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Access door mechanism - Removal / Installation Figure 401 (1/2) ABAB Validity : S / N 1 - 9999 Pre-MOD. 151 With door stop system 53-80-00Page 403 (CA) SEP 04 2. INSTALLATION OF THE ACCESS DOOR MECHANISM (Figure 401) A. Tools and consumable materials - Cleaning agent (TB 11-003) - Linifree clean cloths - Grease (TB 04-004A) - Loctite (TB 08-013C) B. Procedure 1) Inspect the parts for correct condition, replace if necessary. 2) Clean the parts with lintfree clean cloths and cleaning agent (TB 11-003). 3) If disassembled, assemble support assembly (32) [33]. a) Lubricate bolt (34) with grease (TB 04-004A). b) Install washer (40) and spacer (35) in lever (30) [31]. c) Install lever (30) [31] in support assembly (32) [33] then install bolt (34). d) Install washer (36) and a new nut (37). 4) Install FWD box assembly (1) [2] and rear box assembly (7) [8]. Install washer (17). 5) Install interconnection rod (26) [27] and link rod (28) [29]. Secure with washers (22) and new cotter pins (23). 6) Install bolts (3), washers (4), washers (5) and new nuts (6). 7) Install bolts (9), washers (15) and new nuts (16). 8) Install shims (12) (if installed) and adjusting shims (11). NOTE : Install 3 adjusting shims (11) maximum under the rear box only. 9) Install bolts (10), washers (13) and new nuts (14). 10) Install and secure support assembly (32) [33] with screws (42), washers (41), bolts (39) and washers (38). 11) Secure spring (24) to interconnection rod (26) [27] and spring (25) to lever (30) [31]. 12) Apply some loctite (TB 08-013C) to thread of screw (20) - refer to 20-00-08. 13) Install the external access door handle (21) with washer (18), washer (19) and screw (20). 14) Lubricate the access door mechanism - refer to 12-21-02. 15) Check the access door mechanism for correct operation. 16) Check the access door for correct locking, adjust if necessary - refer to 52-10-00. 17) Make sure all the tools and materials are removed and the work area is clean and free from debris. 18) Bond the sealing cloth. 19) Install the side upholstery panels. 20) Install the internal access door handle (21) with washer (18), washer (19) and screw (20). 21) Install the front seat - refer to 25-11-00. ABAB Validity : S / N 1 - 9999 Pre-MOD. 151 With door stop system 53 80 00Page 404 (CA) SEP 04 30 - L.H. lever 31 - R.H. lever 32 - L.H. support assembly 33 - R.H. support assembly 34 - Bolt 35 - Spacer 36 - Washer 37 - Nut 38 - Washer 39 - Bolt 40 - Washer 41 - Washer 42 - Screw 42
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